THE Project List
♫Dun dun dunnnnnn.....♫
What I have here is the project list for Windsong. This will be an ever evolving list, and even now is only a quick outline of things I anticipate in the near future. If one thing I have learned from other boat owners is, the list never ends. But this is the near-term list of things I hope to get done in the next year or so.
1. Before leaving Inglis:
-Remove as much interior woodwork as possible
---Begin refinishing wood - clean, strip, sand, varnish
-Begin any other prep work (remove headliner, cleaning, remove rotten bulkheads, etc.)
-Seal portlights with some silicon to temporarily stop leaks. - done
-Put all safety gear on board - jackets, flares, fire extinguishers, first aid kit
-Get dinghy on board
2. Before transport to boat yard:
-Remove Mast (please comment on Mast Removal, I need to do it soon so I could use some advice)
---Remove sails (how do you remove the roller furling?)
---Secure or remove running rigging
---Remove booms & hardware
---Remove lower spreaders
---Cut/undo mast-head light & instrument wiring
---Attach crane
---Remove uppers
---Remove Mast
-Take down bimini, dodger & frame
-Remove hardware (lifelines, stanchions, etc.)
-Empty tanks
-Secure everything inside
-Winterize E (would it be a different process if it is Summer)
3. In Boat Yard:
Bottom & hull
-Remove bow decorative piece
---Refinish or replace piece
-Scrape or grind off paint to gelcoat
-Grind out & clean blisters
-Let hull & blisters dry out
-Inspect propeller, shaft, cutlass bearing, etc.
---Repair, Refurbish or Replace as necessary
-Inspect and rudder
---Repair, Refurbish or Replace as necessary
-Clean, dewax and sand hull above the waterline
-Repair any damage
-Apply epoxy barrier coat to hull-side and bottom
-Apply white paint to topsides
-Apply paint to top stripe (green or blue???)
-Apply anti-fouling bottom paint
-Paint bootstripe
-Apply name
Topsides
-Remove headliner to access hardware
-Remove all deck hardware
---Polish/Refinish or replace hardware, service winches & windlass
-Remove all portlights
---Order new windows (where from?)
-Remove steering column
---Refinish wheel, binnacle & compass.
-Remove cockpit instruments and panels
-Remove teak handrails, captrail, bowsprint & trim
---Clean, sand & refinish teak (how to finish: varnish, 2 part poly, or leave bare)
-Clean, de-wax & sand decks
-Repair core damage
---Known problem areas: cockpit sole, under mast
-Grind cracks
---Dremel tool
---Fill & fair deepest cracks
-Apply epoxy primer (all at once or tape off non-skid areas and do separately?)
-Paint bare areas white
-Paint non-skid off white or beige
-Seal hull to deck joint
-Attach all teak pieces & seal where necessary
-Re-bed all hardware (rigging, stanchions, etc.)
-Attach steering column
-Re-bed cockpit instruments
Mast & Booms
-Remove all hardware & rigging
---Inspect, refinish or replace as necessary (wire & hardware, spreaders)
-Remove all lights, instruments wires (leave messenger line)
-Clean running rigging
-Clean, sand and paint mast & booms
-Attach all hardware and rigging
-Attach new instruments & lights
-Run wiring
-Raise mast & rigging to finished deck
-Assemble booms & hardware
-Attach sails
Finishing touches
-Make new or repair all canvas (sail covers, bimini, dodger)
-Attach bimini & dodger frame & canvas
-Attach sails
-Launch!
Interior projects
-Remove & refinish all wood (trim, doors, cabinets, companionway stairs)
-Remove all rotten bulkheads
---Repair or replace bulkheads
-Remove all laminate tops
-Inspect galley systems (refrigeration, gas & stove)
---Repair or replace
-Remove all old wiring, leave messenger lines where necessary
-Remove all old plumbing (pipes, pumps, head, sinks, water heater, strainers)
-Clean all tanks
-Engine
---Remove large parts, remove rust, re-paint
---Replace all hoses
---Refurbish raw water strainer
---Maintenance as needed
-Clean out chain locker
---Figure out locker options (lead to under berth? how to seal off?)
-Clean & sand all surfaces & lockers
-Clean bilge
-Paint all surfaces (formica or paint bulkheads?)
-Install new plumbing
-Install new wiring & electronics
-Apply new formica surface tops
-Install trim, bung, varnish
-Install cabinets, doors, companionway stairs
And so on, and so on....